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I’m in the middle of bringing an aging CNC turning lathe back to life and the first step is a full replacement of its control system. The current electronics are unreliable and limit both repeatability and the life-span of the spindle/tooling, so the retrofit has two inseparable goals: install a modern, feature-rich controller and, by doing so, create the conditions for longer-lasting, more robust spindle and tooling performance. Here’s what I need: a specialist who can specify the right controller platform, size compatible servo drives and I/O, prepare all wiring and panel layouts, and deliver a clean, documented integration that drops straight into the machine. Fanuc, Siemens, Centroid, or an open-architecture solution such as LinuxCNC are all on the table—the key is rock-solid reliability and supportability. To keep the project organized, I expect the following tangible items: • Detailed retrofit plan and schematics • Bill of materials with part numbers and suppliers • PLC/ladder or equivalent logic program plus HMI screens • Parameter files and post-processor setup for turning cycles • Commissioning checklist with test cuts focused on load, thermal stability, and vibration to prove the durability uplift Remote guidance is fine for most of the work, but I will need live video support during power-up and initial tuning. Clear English documentation is a must so future maintenance stays simple. If you have a track record retrofitting lathes and can back it up with examples or references, I’m ready to move quickly—let’s extend this machine’s life together.
Project ID: 40684463
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7 freelancers are bidding on average ₹1,778,571 INR for this job

With a broad skillset in electrical and mechanical engineering, I am Sardar Hasnain, the right expert to revive your aging CNC turning lathe. As a dedicated electrical engineer specialized in firmware development and experienced in complete IoT product engineering, rest assured that no aspect of this retrofit will be left unattended. Building for durability is my forte and you can expect state-of-the-art reliability from the control systems I'll specify, install and integrate. I understand that this project demands a combination of hardware and software proficiency, right from preparing detailed retrofit plans and schematics to providing comprehensive bill of materials. My experience with leading platforms like Fanuc, Siemens, Centroid as well as open-architecture solutions including LinuxCNC will ensure an informed choice of the most suitable solution for your needs. My deliverables won't stop at through installation and integration; I'll also provide detailed documentation in clear English so that you have everything you demand for future maintenance.
₹1,750,000 INR in 45 days
8.3
8.3

Hello, I’m an Automation & Mechanical Engineer with experience in CNC systems, servo/motor control, PLC/HMI development, electrical panel design, and machine commissioning. I can support your lathe retrofit from controller selection through commissioning and documentation. I can provide: * Retrofit architecture and controller/platform selection * Servo drive, motor, spindle, I/O and safety-device sizing * Complete electrical schematics and panel/wiring layouts * Detailed BOM with part numbers and sourcing information * PLC/ladder or equivalent machine logic * HMI screens and operator functions * Turning parameters, cycles, and post-processor configuration * Parameter backup/documentation * Spindle/tooling monitoring and protection strategies * Commissioning checklist and structured test-cut procedure * Remote support during power-up, servo tuning, and initial commissioning I would evaluate Fanuc, Siemens, Centroid, and LinuxCNC based on the existing machine architecture, servo/spindle compatibility, required functionality, long-term supportability, and retrofit cost rather than selecting a platform prematurely. For the durability objective, I would pay particular attention to spindle acceleration/deceleration, servo tuning, cutting-load behavior, thermal stability, vibration, overload protection, and repeatability, then establish measurable before/after commissioning criteria. Best regards,
₹2,000,000 INR in 20 days
6.7
6.7

With a wide range of projects ranging from wastewater treatment plants to iron and steel industries, I have accumulated years of experience in industrial automation, precisely within your project needs. My expertise lies in coding systems with different control platforms including Siemens and DELTA PLC, yet being versatile with others like Fanuc or Centroid. One key area where my skills align directly with your needs is my proficiency in CAD/CAM and PLC programming such as the SIEMENS TIA Portal program or Omron PLC program, which are essential for the successful overhaul and retrofitting of machines like your CNC turning lathe. I am confident that my prior experience executing system setups with electrical panels, field instruments, and the configuration of drives will ensure a seamless integration of new components into your machine. Drawing upon my robust experience in commissioning machines, I fully understand the importance of power-up support during such critical stages which is why I guarantee clear English communication and live video assistance for your project. I also assure you a detailed retrofit plan with comprehensive schematics, a meticulously prepared bill of materials, and all necessary documentations required for future maintenance simplicity. Let's extend the lifespan of your machine together by transforming it into an efficient workhorse while introducing enhanced durability to its spindles and tooling performance.
₹1,750,000 INR in 7 days
5.4
5.4

With my extensive team of developers specializing in web, window, and android development, I bring over 17 years of experience to the table. While my expertise may not be directly tied to lathe retrofitting, my knack for automation can be admirably applied to your project. My skills have been honed by successfully developing numerous complex systems in various domains including Python Scraping, Cryptocurrency and Stock Trading- all requiring a deep understanding of multiple technologies and precise execution. This versatility is crucial in your project as we can work with any major controller platform from Fanuc to Siemens or potentially build you an open architecture solution. The reliability and supportability are utmost in my mind, as I appreciate the interconnection between a well-thought-out system and the longer lifespan and performance efficiency it imparts on critical components like spindles and toolings. I have consistently been passionate about delivering clean documented integration and ensuring simplified maintenance; this will certainly reflect in the 'detailed retrofit-plan & schematics', 'validated bill of materials', 'parameter files& post-processor setup', commissioned checklist with test cuts' that I will provide you. While I usually operate via remote guidance, I fully understand your need for live video support during power-up and initial tuning. Rest assured, this won't impact the outcome of the project as I am adaptable to different working modes.
₹2,450,000 INR in 7 days
4.5
4.5

As an experienced IT professional with a decade of experience in web and mobile development, I'm no stranger to technical challenges. Likewise, I have a profound proficiency in Automation, which lines me up perfectly for the task you've presented. My team is well-versed in projects that underscore quality and precision. By choosing our services, we are confident in delivering a top-notch retrofit for your lathe machine, synthesizing vibrant modern features while ensuring rock-solid reliability. Though we are primarily focused on web & mobile app development, my team's diverse technical skills make us adept at adapting and mastering new technologies, such as different controller platforms like Fanuc, Siemens or an open-sourced one like LinuxCNC. We will provide you with comprehensive deliverables including a retrofit plan, schematics with documented part numbers and suppliers, parameter files for turning cycles, commissioning checklist for durability tests among others. Moreover, ensuring seamless communication is another aspect we value dearly. Hence, we will set up live video support to address power-up and initial tuning aspects while providing clear English documentation to make future maintenance easier for your team. Given our past achievements in project completions and our unwavering commitment to client satisfaction, choosing us would be the best investment for your machine's revitalization. Let's take this journey of extending your lathe machine's life together!
₹1,750,000 INR in 7 days
0.0
0.0

Bhilai, India
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Member since Nov 4, 2018
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