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I’m developing a new hardened-plastic component that will live inside a mobile phone housing, where space is tight and constant micro-abrasion from buttons, sliders and dust particles quickly erodes standard polymers. The priority is to create a genuinely wear-resistant material formulation—not just tweak an existing grade—so the core task is the complete design of the hardened plastic itself. What I need from you • Select or formulate the base resin, additives, fillers and surface treatments that will maximise wear resistance while staying thin and lightweight enough for smartphone assemblies. • Model expected wear rates and heat build-up under repetitive contact (FEA or equivalent simulation welcome). • Provide lab-ready mixing ratios and processing parameters so the compound can be injection-moulded on conventional mobile-device tooling. • Supply a concise report that includes material datasheets, simulation outputs, and a short justification of each design choice. Acceptance criteria 1. Simulated volume-loss after 100k micro-cycles must beat PC-ABS baseline by at least 30 %. 2. Resulting material must remain within 1.2 g/cm³ density and tolerate 100 °C continuous service. 3. Documentation is clear enough for an in-house pilot run without additional clarification. If you can combine practical compounding know-how with analytical wear modelling, this should be a straightforward but rewarding engagement.
Project ID: 40628271
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37 freelancers are bidding on average £112 GBP for this job

Drawing from my 9 years of expertise in mechanical design, I am uniquely positioned to expertly fulfill your needs for a wearable and corrosion-resistant plastic material. I have a deep understanding of and practice with product design and manufacturing which applies flawlessly to this project. Notably, I have an exceptional grasp on 3D CAD, 3D modeling, Finite Element Analysis (FEA), Manufacturing Design and Product Design using Solidworks; providing me the necessary tools to simulate volume loss after repeated use, model heat build-up, select or formulate resin & additives, establish mixing ratios and many more outlined in your requirements. Moreover, as an experienced professional in this field, I understand the value of clear documentation at every phase of the project. My final concise report will include material datasheets, simulation outputs and detailed justifications for each design decision made - allowing your team to efficiently execute an in-house pilot run without any need for clarification. Remember - my goal is to make this project as straightforward for you as possible while delivering a rewarding product.
£80 GBP in 2 days
8.4
8.4

Hello, I am a design engineer. I am expert in different products and 3D Modeling & designs so i can do the required design in the required time. I have done similar designs before and finished 600+ projects. Please check my portfolio and reviews. Thanks.
£150 GBP in 3 days
7.9
7.9

As a highly skilled and experienced engineer, my background in 3D CAD, Solidworks, and Product Design make me a perfect fit for your project. I have a profound understanding of material engineering and mechanical engineering which will be vital for creating a genuinely wear-resistant hardened-plastic specifically for mobile phone housings. My extensive skill set also includes Finite Element Analysis (FEA) which is crucial considering your need to simulate wear rates and heat build-up under repetitive contact. Drawing from my experience in manufacturing design throughout my career, I’m confident in my ability to select or formulate the base resin, additives, fillers, and surface treatments that will maximize wear resistance while maintaining thinness and lighter weight kindred to smartphone assemblies. Moreover, my comprehensive report compilation at the end of the project guarantees lab-ready mixing ratios, processing parameters as well as data sheets, simulation outputs that give clear justification for each design choice earlier made. In conclusion, working with me won't just provide you with solutions; it guarantees quality service. I am confident that my skills in 3D Modelling combined with specific software mentioned in your description will help us complete this project fittingly. I look forward to providing all the assistance you require pursuing this task and ensuring its success beyond expectation. Let us MAKE things work together!
£86 GBP in 2 days
7.8
7.8

I'm Kirandeep, a versatile and experienced Creative Designer who's confident in blending practical engineering knowledge with analytical modeling. My expertise in 3D Modeling and Product Design, using software such as FEA, makes me an ideal candidate for your demanding project. I'm competent at identifying the best mix of resins, additives, fillers, and treatments to produce wear-resistant materials. With every design decision I make, I back it up with clear documentation that justifies each choice. The fact that your main priority is to create a genuinely wear-resistant material resonates with my core skills. I take a detail-oriented approach to all of my projects, which means I can accurately model expected wear rates and heat build-up under repetitive contact conditions. On top of this, my experience in delivering lab-ready mixing ratios and processing parameters will nicely complement your need for injection-moldable compound specifications. When you work with me, you're guaranteed not only timely delivery but also impeccable quality. My designs are known for their creative edge while also being highly functional - something that aligns perfectly with your specific project vision. Trust me with your Wear-Resistant Hardened Plastic Design venture, and let's bring your vision to life while ensuring it surpasses expectations!
£60 GBP in 1 day
7.4
7.4

Hey, You are looking for Wear-Resistant Hardened Plastic Design. "Lets Gets Started, I know you have several tempting proposals here, but I guarantee you to be impressed by my work. I have various skills in design, Illustration, Photoshop, Graphic Design, Logo Design and Illustrator. If you give me this chance you will be impressed, because I guarantee that I will meet your expectations. I invite you to get a look at my portfolio You Can see it from here : https://www.freelancer.com/u/sahildogra222 If you have any questions or queries, do not hesitate to contact me. I hope to start working with you. With regards! SAHIL
£20 GBP in 1 day
6.4
6.4

Hi, Your project is particularly interesting because achieving 30% lower wear than PC-ABS while maintaining ≤1.2 g/cm³ density and 100°C continuous service requires balancing tribology, mechanical properties, thermal performance and manufacturability—not simply selecting the hardest polymer available. I am a Mechanical Design/Simulation Engineer with 6+ years of experience in FEA, material assessment, SolidWorks and industrial component design. I can develop a structured material-selection study covering candidate engineering polymers, reinforcement/filler systems and surface treatments, then evaluate the shortlisted formulations against wear, thermal and mechanical requirements. I can also build an ANSYS FEA model of the repetitive contact interface to assess contact pressure, frictional heating, deformation and comparative wear behaviour over the specified duty cycle. Deliverables can include material/formulation recommendations, comparative calculations, simulation results, manufacturing considerations and a concise technical report suitable for pilot evaluation. I would be happy to review the component geometry, mating materials, contact force/motion and existing PC-ABS baseline before starting. Best regards,
£112 GBP in 2 days
5.5
5.5

Sir, I am a perfect fit for your requirement. I have already completed similar engineering and product development projects and have 17 years of experience in mechanical design, material selection, simulation, and manufacturing support. I can assist in developing a wear-resistant polymer formulation, evaluate tribological performance through simulation, and provide processing parameters with clear technical documentation for injection molding. Which polymers are you considering as the starting point (POM, PEEK, PA, PPS, etc.), or would you like me to recommend one? Will the wear simulation be validated with physical testing after prototyping? It would be my pleasure if you give me the opportunity to show my capabilities. Thank you for your valuable time and consideration.
£135 GBP in 7 days
5.4
5.4

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Expert Mechanical design Engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Product Design | 3D CAD Modelling Finite Element Analysis | Computational Fluid Dynamics Thermal analysis | Structural analysis HVAC and Heat load calculation We are proficient in using following software’s: AUTOCAD SOLIDWORKS ABAQUS ANSYS APDL | ANSYS Fluent MATLAB | SIMULINK COMSOL Multiphysics FUSION360 | CATIA We have good command over REPORT WRITING, we can show you many samples of our previous reports. We can discuss further details in the message box.
£135 GBP in 7 days
4.8
4.8

Hi, I am a **Mechanical and Materials Design Engineer** with expertise in **SolidWorks, Finite Element Analysis (FEA), Manufacturing Design, Product Design, 3D CAD, and advanced material development**. I will engineer a wear-resistant plastic formulation tailored for compact smartphone components by selecting the optimal resin system, reinforcing fillers, and performance additives while meeting density and thermal requirements. Using FEA and wear simulations, I will evaluate contact stress, friction, heat generation, and expected material loss to validate performance beyond the PC-ABS baseline. The final package will include detailed material specifications, processing and injection molding parameters, simulation reports, manufacturing recommendations, and complete technical documentation. My approach ensures a lightweight, durable, and production-ready solution compatible with conventional manufacturing processes and high-volume consumer electronics production.
£110 GBP in 7 days
3.9
3.9

I have worked on similar advanced material selection, polymer product design, and engineering simulation projects, focusing on improving durability, manufacturability, and performance of plastic components for demanding applications. I can help develop a wear-resistant hardened polymer formulation suitable for compact mobile-device assemblies by evaluating resin systems, fillers, additives, and surface enhancement methods while maintaining lightweight requirements and injection-molding compatibility. Deliverables: Recommended polymer formulation with mixing ratios Material selection and design justification report Wear-performance comparison and simulation results Processing parameters for injection molding trials Density, thermal resistance, and mechanical property evaluation Datasheet-style documentation for pilot production I will focus on achieving measurable improvement in wear resistance while keeping the compound suitable for thin-wall smartphone components and conventional manufacturing processes. Best regards, Bilal
£50 GBP in 3 days
3.9
3.9

Hi, I'd love to help design your wear-resistant hardened plastic component with a focus on durability, performance, and manufacturability. I can create a precise 3D CAD model optimized for strength, long service life, and efficient production while considering material properties, fit, and functional requirements. You'll receive production-ready CAD files along with revisions to ensure the final design meets your specifications and performs reliably in its intended application. Looking forward to working with you!
£200 GBP in 1 day
4.1
4.1

I would appreciate the opportunity to work on your wear-resistant plastic development project. With experience in mechanical design, CAD, FEA, and manufacturing-oriented product development, I can deliver a practical, production-ready solution tailored for smartphone applications. I will evaluate suitable base resins, fillers, lubricating additives, and surface treatments to achieve superior wear resistance while maintaining a density below 1.2 g/cm³ and continuous service up to 100°C. Using SolidWorks and FEA, I will analyze wear behavior, contact stresses, and heat generation under repetitive micro-cycles, then provide optimized material recommendations. The final deliverables will include a concise engineering report, proposed material formulation with processing parameters for injection molding, simulation results, material datasheets, and clear design justifications. My objective is to meet or exceed your target of a 30% improvement over the PC-ABS baseline while ensuring the material is practical for pilot production. I am committed to delivering accurate, well-documented, and high-quality work within the agreed timeline. I look forward to discussing your project in detail.
£66 GBP in 3 days
1.2
1.2

The design will start with selecting a base resin optimized for low wear and lightweight properties, combining tailored additives and fillers to enhance abrasion resistance without compromising density or thermal tolerance. I'll implement finite element analysis to simulate wear and heat impact over 100k micro-cycles, ensuring the material outperforms PC-ABS benchmarks by 30%. Injection molding parameters will be fine-tuned to integrate seamlessly into existing smartphone tooling. Documentation will include detailed datasheets and simulation reports, justifying each formulation decision clearly. What are the typical contact pressures and sliding speeds for the buttons and sliders in your mobile phone assembly?
£500 GBP in 7 days
2.3
2.3

Hello, I am interested in helping develop a wear-resistant hardened plastic material solution for your mobile phone component application. I have experience with material design, polymer selection, additive optimization, and engineering-focused product development. I can assist with evaluating suitable base resins, fillers, reinforcements, and surface treatment options to improve abrasion resistance while maintaining lightweight properties, dimensional stability, and injection-molding compatibility. My approach includes material analysis, performance comparison, wear and thermal considerations, and preparing clear technical documentation with recommended formulations, processing guidelines, and design justifications. I understand the importance of meeting strict requirements for micro-abrasion resistance, density, and temperature performance in compact electronic assemblies. I would be happy to discuss your component specifications and develop a practical material strategy for your project.
£135 GBP in 5 days
0.0
0.0

High-quality, Reasonable price!!! Hello! This project is a great match for my mechanical design and material-focused product development experience. I have 8+ years of experience working with engineering design, plastic components, manufacturing considerations, and product optimization. The goal is to develop a wear-resistant polymer solution suitable for tight mobile device applications while maintaining low weight, durability, and manufacturability. I will use SolidWorks 2025 for component design and can support technical evaluation of heat, wear behavior, and mechanical performance. In previous projects, I have encountered challenges where plastic parts met initial design requirements but failed during long-term use due to friction, heat buildup, material fatigue, or incorrect material selection. I always consider real-world operating conditions, manufacturing limitations, and lifecycle performance during development. I can help prepare: • Material selection and formulation recommendations • Design considerations for injection molding • Wear and durability analysis approach • Technical documentation and design reports • Manufacturing-focused recommendations My goal is to help create a practical hardened plastic solution that improves wear resistance while maintaining the requirements for mobile device applications. I would be happy to discuss your target environment, testing conditions, and development goals.
£135 GBP in 3 days
0.0
0.0

I have experience in polymer engineering, material selection, and product development for high-performance plastic components used in demanding applications. I can evaluate suitable engineering resins, fillers, reinforcing additives, and surface treatments to develop a lightweight, wear-resistant material optimized for injection molding and the confined environment of a smartphone assembly. The project will include material selection, wear and thermal performance analysis, processing recommendations, formulation guidelines, and a technical report with supporting simulations and documentation for prototype production. Could you clarify whether the formulation must remain electrically insulating and meet any specific standards such as UL 94, RoHS, or REACH, and what manufacturing process and tooling constraints already exist?
£20 GBP in 3 days
0.0
0.0

Your project requires more than material selection—it needs a wear-engineered polymer solution that balances durability, weight, processability, and performance for smartphone assemblies. I can help develop a practical material conept supported by engineering analysis and manufacturing recommendations. With experience in material engineering, product design, FEA, injection-molded components, and polymer selection, I'll evaluate suitable base resins, fillers, lubricating additives, and surface treatments to improve wear resistance while meeting your density and thermal requirements. I'll also provide wear/thermal simulations, recommended compounding ratios, processing parameters, and a clear technical report suitable for prototype development. Deliverables Material formulation proposal Wear & thermal simulation results Injection molding recommendations Material datasheets & engineering report Revision support Please share any dimensional constraints, loading conditions, and manufacturing preferences. I'll develop a practical, data-driven solution that supports your prototype and future production goals.
£35 GBP in 2 days
0.0
0.0

I DON'T COMPETE ON PRICE. I COMPETE ON RESULTS. In a recent project, I developed a custom polymer blend for a leading mobile accessories manufacturer, achieving a 40% reduction in wear compared to their previous material. This resulted in significant product longevity and customer satisfaction. With over five years of experience in advanced polymer formulations and wear analysis, I specialize in creating tailored solutions that meet specific performance criteria, making me well-suited for this project. I understand your goals for a new wear-resistant material that meets stringent density and thermal requirements. By selecting the optimal base resin and additives, alongside robust wear modeling, I will ensure that the final formulation exceeds your expectations. My approach emphasizes clear communication and meticulous execution throughout the project to guarantee long-term success. I am confident that my expertise will deliver exceptional results for your hardened plastic design. The difference between an average result and an exceptional one is usually decided before the work even begins. Regards, Isabella
£100 GBP in 14 days
0.0
0.0

Hello, Being a mechanical CAD designer with significant experience in product design and development, I believe I have the necessary skills to confidently tackle your project on wear-resistant hardened plastic design. I've worked on diverse projects that required optimizing designs for manufacturing, right from complex mechanical assemblies to high-detail 3D printable models. This has honed my ability to not only create precise CAD models but also consider their real-world applications. Moreover, my skillset extends beyond just design. I'm adept at using engineering simulations like FEA. My expertise in this area can be particularly valuable for your project as it demands both practical compounding and analytical wear modeling. I can integrate software like SolidWorks into FEA to help estimate wear rates and simulate heat build-up under repetitive contact for evaluation purposes. Lastly, as an added advantage, I'm well-versed with most of the commonly-used software including SolidWorks, Blender and Autodesk Fusion 360, and Inventor. This means your project will be addressed using the most suitable and efficient platform. With me on-board, you can trust that your work will be delivered to meet all your expectations along each step of this production process from designing a suitable hardened-plastic formulation through evaluation and simulations until the provision of detailed documentation post completion. Thanks!
£150 GBP in 4 days
0.0
0.0

Hello, As a seasoned professional in the IT industry with over 16 years of experience, I offer my comprehensive suite of skills in **3D CAD and Modelling** to craft a customer-oriented and efficient hardened plastic design for your mobile phone housing. My team, which comprises of over 55 skilled professionals across various fields, will assist from selecting the base resin to providing lab-ready mixing ratios for injection molding on conventional mobile-device tooling. Our **design and creative services**, particularly the **3D Modeling, Rendering & Product Visualization** expertise could be crucial in comprehending the complexities of your project ─ maximizing wear resistance while ensuring lightweight materials. We are also experienced in working with various 3D modeling software like Autodesk Maya, Blender, and Autodesk 3ds Max as well as familiar with designing products for specific manufacturing processes. The blend of my technical acumen, deep understanding of creative design principles and vast experience dealing with diverse technical challenges makes me an ideal fit for your project. I can confidently assure you timely delivery, quality results that surpass expectations, concise documentation necessary for pilot runs without additional clarifications and above all an engaging cooperation through the course. Thanks!
£150 GBP in 1 day
0.0
0.0

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