Powder Metallurgy Gears Manufacturing

Powder metal gears are found in aerospace, agricultural, automotive, building and construction, marine transportation, material handling, medical, military, petrochemical, pharmaceutical, power generation and robotics industries. The demand for application specific metal gears has led to the introduction of several types or styles such as anti-backlash, bevel, miter, chance, cluster, differential, helical, herringbone, hypoid, internal, planetary, spur and pinion gears. While these mechanisms can be produced in a number of machining processes, powder metal parts provide several advantages over traditional gear manufacturing methods. To show your expertise in the field, you decided to prepare a full detailed report showing your capability to handle the technical aspects of engineering and manufacturing of gear parts. As a show case you decided to choose the manufacturing of “gear” similar to that shown below. The part is to be made using PM of steel powder. It is pressed by high pressure then sintered in high temperature, after that, it soaked in oil. If the targeted production volume per year is 1M gears, then prepare your technical report and provide details for the following tasks in the provided file